KazBuild/aquaTHERM 2024German Exhibitors KELLER HCW GmbH

KELLER HCW GmbH

Booth number: 9-24
www.keller.de/en/ics/

About us

KELLER was founded in 1894. At that time, the Laggenbeck mechanic Carl Keller developed the finger car, which represented the beginning of automation in the brick industry.

With further groundbreaking inventions, KELLER became the global technology leader in the heavy clay industry in the 20th century.

KELLER remains the technological driving force for the brick industry. Here, individual robot applications, customized machine solutions, advanced dryer and kiln technologies and complex plant concepts are developed, manufactured and distributed worldwide.

KELLER stands for highly sophisticated technology developed and manufactured in accordance with the best possible quality and energy performance and the least possible environmental burdens.

KELLER ist certified according to ISO with regard to quality, environment and energy and places high importance on this. For the customers, this means having a partner who follows rules in achieving these important goals an who cares for future generations.

Aerial view of the KELLER company

Company founder Carl Keller

KELLER - Innovation built on tradition - since 1894

KELLER product portfolio

KELLER switch cabinet construction

KELLER production hall

KELLER production hall

KELLER testing area - Functional test and test run

KELLER 360° Service - Your 24/7 service for a whole machine life - worldwide and at any time

Address

KELLER HCW GmbH
Carl-Keller-Str. 2 - 10
49479 Ibbenbueren
Germany

E-mail: info@keller.de
Phone:  +49 5451 850
Internet: www.keller.de/en/ics/
OOO "Keller Vostok"
ul. Timiryasevskaya 1, Bldg. 2
Svyatoslav Chernikov - General Manager
127422 Moscow
Russia

E-mail: svjatoslav.chernikov@keller-hcw.ru
Phone:  +7 915 0621606
Internet: www.keller.de/en/ics/

Contact person:

Torsten Bärtels
Head of Business Unit ICS
E-mail: torsten.baertels@keller.de
Phone: +49 5451 85-504

Björn Braukmann
Sales Assistant ICS
E-mail: bjoern.braukmann@keller.de
Phone: +49 5451 85-532

Products & Services

KazBuild

Today, plants and machinery built by KELLER run around the clock all over the world. Active in various manufacturing sectors, our products ensure consistently high production quality and efficiency. We promote innovation and new developments and consider environmental protection in all our business activities. In this way, we ensure that we optimally meet the high demands that we place on ourselves as well as those placed on us by our customers. With 130 years of experience in machinery and plant construction, we look back on our success and qualify ourselves as one of the most renowned and leading machinery and plant manufacturers for the international ceramics industry. The core competence of KELLER lies in the production of machines and complete plants, complex industrial robots, handling solutions, intelligent automation solutions and technologies for environmental protection, which can be found in the brick and tile industry worldwide. Currently, complex industrial robot applications for industrial sectors, flexible machine solution concepts, continuous and integrated process and automation technology, energy-efficient drying and firing processes, and the latest process steps in complete plants are the technological standard of KELLER.

Our core competences are:
- modular application solutions
- technological advancements
- complex industrial robot applications
- innovative machine solution concepts
- consistent and integrated process and automation technology

130 years of experience in machine and plant construction: KELLER lives innovation, born out of tradition. Many developments and inventions that are now industry standards have their origins in KELLER's design department. These include highly complex industrial robots for modern brick plants, comprehensive and integrated automation solutions, as well as measures and technologies for environmental protection.

KELLER machines and plants are present in numerous facilities around the world, with a focus on machines and plants for the heavy clay industry. For consumers, KELLER products stand out for their state-of-the-art technology. The modular design is particularly popular, making it possible to act quickly and easily in a modular system.

KELLER offers intelligent technology as a response to the increasing demand for energy-efficient solutions. Dryers and kilns required for the production of the bricks operate under particularly economical aspects.

KELLER develops and implements individual robot solutions. Robots from KELLER have been used in the heavy clay industry since the mid-1990s. Since then, more than 800 robots have been installed in various projects.

Machines and plants

Our machines and plants can be found in numerous plants around the world. For the consumer, our products impress with their state-of-the-art technology. The modular design is particularly popular, making it quick and easy to operate on a modular principle.

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Machines and plants for the heavy clay industry

Cutter systems - modular configurable cutting solutions

Conveying technology - tried and tested components in a modular system

Handling systems - our conventional and robot-assisted handling systems are specially designed for handling unit loads in abrasive environments

Gripper technology - cutting-edge gripper technology

Packaging machines and plants for all requirements

Thermal processes

Dryers - our various dryer types, such as tunnel or chamber dryers, ensure energy-saving and gentle drying of your products. Our process control system guarantees reliable control of the drying process at all times.

Kilns - we design our kilns based on the analysis results of our application laboratory as well as on simulation and calculation programmes. Our different types of kilns ensure optimum energy savings. Our process control system guarantees reliable control of the firing process at all times.

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Drying and firing technology

Dryer technology

Kiln technology

Transportation

Automation

KELLER offers you engineering, project management, assembly and service - all from one source! In addition, a long-standing and extensive know-how - not only in the heavy clay industry - but also in many other industries and future-proof solutions with perfectly coordinated components from the K-matic family.

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Automation

Hardware design

Switch cabinet manufacturing

Operation

Software design

Safety systems

Preparation and shaping incl. the KELLER application lab

By ensuring manufacturing processes and optimizing product qualities, the KELLER application laboratory for ceramic raw materials and products has earned international reputation through precise methods and assessments.

Our subsidiary Rieter Morando is a strong brand within the Division KELLER. The core business of the company is machines for clay preparation and shaping. Development and design processes at Rieter Morando are supported by laboratory analyses carried out in compliance with the strictest chemical, physical and technical guidelines.

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Preparation and shaping

Laboratory tests

Preparation of factory blends

Test samples

Laboratory equipment

Staff training and coaching

360° Service - Support and products

The KELLER brand has become an integral part of the heavy clay industry and has been closely linked to it throughout the company's history, which now spans 130 years. In order to offer all customers of all business areas the service they need, the KELLER 360° Service spans all areas and works service-oriented on solution concepts of all kinds. New products and an innovative organisation ensure close and sustainable service as an essential guarantee for the future.

Our service products are diverse and range from the classic spare parts service to audits, modernizations, optimizations, upgrade kits to service contracts, maintenance, repairs and trainings.

KELLER 360° Service supports you all over the world. We make it our mission to support your machines and plants throughout their entire life cycle. Our maintenance suggestions and operational optimizations are the key components for this. We offer solutions for your tasks.

Our prime focus is to ensure your satisfaction with all of our machines and plants at all times. To achieve this, we are always at your side: directly and personally, online or at your site! Our extensive service range secures the availability and process stability of your plant.  The KELLER 360° Service offers you 24/7 service throughout the whole year. Our preventive inspections and predictive maintenances help you just as much as our extensive range of training courses. The digitalisation of our machines and systems also provides you with the possibility of analysis and evaluation in order to avoid downtimes due to preventive activities.

We make your needs our business. KELLER 360° Service stands for reliability, swiftness and customer satisfaction at all times.

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360° Service

Standby service 24/7

Spare parts

Maintenance / Servicing

Trainings

Audits

Energy optimization

Safety technology

Modernizations / Optimizations / Upgrade kits

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